Procedure

1. Preparation of Die and Setup
   Select the appropriate hydroforming die and clean it properly.
   Mount the die securely on the hydroforming press.
   Ensure all hydraulic connections and seals are leak-proof.

2. Preparation of Workpiece
   Take a metal blank or tube of the required material and dimensions.
   Clean the workpiece and check for surface defects.
   Apply a suitable lubricant to reduce friction.

3. Positioning of Workpiece
   Place the metal blank or tube correctly inside the die cavity.
   Ensure proper alignment to avoid uneven deformation.

4. Closing of Die
   Close the upper and lower halves of the die using the press.
   Lock the die firmly before applying hydraulic pressure.

5. Application of Hydraulic Pressure
   Fill the workpiece with hydraulic fluid.
   Gradually increase the internal pressure using the pump, forcing the metal to expand and take the shape of the die.

6. Forming Operation
   Maintain the required pressure for a specific duration to achieve proper forming.
   Monitor pressure to prevent bursting or excessive thinning.

7. Pressure Release
   Slowly release the hydraulic pressure after forming is completed to avoid damage to the component.

8. Opening of Die
   Open the die carefully once the pressure is fully released.
   Remove the formed component from the die.

9. Inspection of Formed Component
   Inspect the component for dimensional accuracy, surface finish, and defects such as cracks or wrinkles.

10. Cleaning and Shutdown
    Clean the die and machine after the experiment.
    Drain hydraulic fluid if required and switch off the machine safely.

Result

The metal blank or tube is successfully formed into the desired shape using hydraulic pressure in the hydroforming process.